R&D Industrial Design • 2021 – 2022
Cormac® Machinery Dynamic-7
Digital High-Precision Sock Knitting Machine
Developed for Cormac Machinery, Dynamic-7 represents a progressive leap in automated textile engineering. Combining robust industrial chassis construction with refined ergonomic operator accessibility, the machine redefines high-volume sock manufacturing through clean geometric surfaces, integrated protective safety enclosures, and distinct CMF architecture.
The project encompassed complete industrial exterior styling, structural sheet metal engineering, material selection, production-line ergonomics, and an intuitive touchscreen UI/UX control dashboard—transforming traditional heavy workshop machinery into a clean, modern digital manufacturing ecosystem.
7 + Ground
7 Colors + Ground Structure
Seamless multi-tone pattern knitting with synchronized high-speed jacquard color feeds.
-50%
Air Consumption Efficiency
Optimized pneumatic routing drastically minimizes compressed air overhead by half.
15 min
Rapid Cylinder Swap
Modular mechanical bay design allows needle cylinder replacement in just 15 minutes.
0 Belts
Direct Electronic Drive
Eliminates belts, gears, pickers, and mobile needle cams for zero-maintenance uptime.
Kinematic Precision
Overhead Creel & Tension Control Architecture
The upper creel assembly is designed with rigid radial spool brackets holding multiple yarn cones. Precision ceramic thread eyelets and active electronic tension sensors guide each strand along the shortest trajectory into the knitting cylinder, actively preventing yarn snags, uneven texture, or yarn breakage during rapid directional reversals.
Yarn Spools
Multi-Spool Holders
Stores diverse yarn cones securely for an organized, continuous high-volume feed.
Guiding Path
Thread Guides
Ensures proper yarn trajectory, eliminates tangling, and routes yarn to exact dial needles.
Tensioning
Tension Mechanisms
Maintains balanced strand tension critical for uniform fabric texture and heel elasticity.
Telemetry
Sensors & Monitoring
Instant break detection sensors immediately alert and pause operation to safeguard needles.
Interactive 3D Studio
Explore Cormac® Dynamic-7 in 360°
Interactive 3D CAD Model • Designed by stakarts®
Drag to rotate 360° • Scroll to zoom • Right-click to pan
Manufacturing & Engineering
Production Process and Final Product
Designer & Credits
Industrial Design & CMF: Mustafa Kemal Karakaya
UI / UX Design: Mustafa Kemal Karakaya
Design Studio: Stakarts® Design Studio
Project: Cormac® Machinery Dynamic-7 — Digital Sock Knitting Machine
Client / Brand: Cormac Machinery • 2021 – 2022
UI / UX Design: Mustafa Kemal Karakaya
Design Studio: Stakarts® Design Studio
Project: Cormac® Machinery Dynamic-7 — Digital Sock Knitting Machine
Client / Brand: Cormac Machinery • 2021 – 2022